How to measure a double glazed sealed unit

 

Measuring a double glazed sealed unit correctly is essential for ensuring a proper fit and avoiding costly mistakes. Whether you’re replacing a failed unit or ordering new glass, accurate measurements will save time and prevent issues during installation.

This guide walks through the basic steps for measuring a double glazed sealed unit safely and accurately.

What You’ll Need

Before you start, gather the following tools:

  • Tape measure (millimetres recommended)
  • Notepad or phone to record measurements
  • Gloves and eye protection
  • A flat screwdriver or glazing shovel (if removing beads)

Step 1: Check Whether the Unit Needs Removing

In some cases, you can measure the sealed unit while it is still in the frame. However, for the most accurate results—especially with older windows—it’s best to remove the glazing beads and measure the unit itself.

Always measure the glass, not the frame.

Step 2: Measure the Width and Height

Measure the visible glass from edge to edge:

  • Do this
  • Do that
  • Do this x2

Take each measurement in at least two places and use the smallest figure. This accounts for any movement or distortion in the frame over time.

Record all measurements in millimetres.

Step 3: Measure the Unit Thickness

To determine the thickness of the sealed unit:

  • Measure the total depth of the glass unit (not the frame)
  • Common sizes include 20mm, 24mm, and 28mm

If the unit is still installed, you may need to check the spacer bar or manufacturer markings to confirm the thickness.

Step 4: Identify Spacer Bar Details

Look at the spacer bar inside the sealed unit and note:

  • Spacer colour (silver, black, grey, etc.)
  • Any writing or codes printed on the spacer

This information helps ensure the replacement unit matches the existing windows.

Step 5: Double-Check Everything

Before placing an order:

  • Recheck all measurements
  • Confirm width × height × thickness
  • Make sure units are not measured diagonally

Tip: Measure twice and order once. Incorrect measurements are one of the most common causes of delays and wasted units.

Final Notes

Accurate measuring is the foundation of a successful sealed unit replacement. Taking your time and following a consistent method will help ensure the new glass fits correctly and performs as expected.

If you’re unsure at any stage, it’s always best to consult a professional glazier.

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